Modular Nitrogen Stations

AGS Engineering designs and manufactures block-modular nitrogen stations using short-cycle adsorption technology
Performance up 15000 nm3/hour
Clean up 99,9999 %
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Full automation of the process Systems installed in the container: equipment control, temperature control, ventilation, recovery, fire extinguishing, automatic reserve input, data transfer and security.
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Productivity of one block 750 m3/hour We worked out the constructive part of the container in such a way that all the equipment mounted inside works in compliance with the temperature regime and the required ventilation.
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Operation of stations from -50 ° C; up to +50 ° С The container temperature control system in conjunction with the used insulation and structural solutions allows you to operate equipment uninterruptedly for 24 hours a day.
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Full factory readiness The equipment mounted inside the block box is fully operational and tested at our enterprise. Provided the installation site is ready, the time to start the station is minimized.
AGS Nitrogen Station Set
1. LED lighting
2. The ventilation and recovery system is based on BELIMO drives
3. Fire alarm system and powder fire extinguishing
4. High-quality 100 mm environmentally friendly, non-combustible insulation
5. Heating system
6. Automation system Siemens, Omron, Phoenix Contact, Aries
7. Aviation enamel (service life up to 25 years)
8. Air conditioning
The main components and assemblies of a modular station:
Climatic performance Operating temperature +55 °С … -60 °С
Container insulation is made of non-combustible sandwich-panels with a thickness of 50-100 mm. The execution of the block container is selected individually in accordance with GOST 15150 69 and customer requirements.
Ventilation and recovery system It is equipped with industrial fans and air valves with electric actuators, controlled by the general automated control system of the station in accordance with the specified microclimate parameters and the signals of the air-gas sensor inside the container. It is also possible to install an air conditioning system.
Heating Wall convectors and thermal curtains, the temperature regime is regulated by temperature sensors of a single automated control system of a modular station.
Fire alarm As standard, the unit container is equipped with a fire alarm, and powder fire extinguishing is also possible. AUPP is designed to detect and extinguish a fire, to issue a signal from an AUPP system to a customer’s LSP.
Control system The control system is a separate dust and water tight cabinet, protection class not less than IP54. The ACS system as standard is based on the Siemens PLC, but can also be tailored to individual customer requirements. The system provides fully automated operation of the station, also allows remote control from the workstation.
Input distribution device A block-modular station is supplied with an ASU cabinet with 1 or 2 power inputs and automatic switching by ABP. Installation and cable laying in boxes and bends in metal hoses in PVC insulation. A UPS is also included in the package of delivery, which allows monitoring parameters and controlling shutoff valves in case of power failure and emergency stops.
The station can be made on the basis of
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Adsorption nitrogen generator with purity up to
99.9999%
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Membrane nitrogen generator with purity up to
99%
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Cryogenic nitrogen generator with purity up to
99.9999%
Additional Options
Explosion Proof Design
A design option that allows the use of equipment in hazardous areas
Booster Compressor
Serves to increase the pressure of the production gas
Gas Station
A set of equipment that allows filling standard cylinders with compressed gas under pressure up to 200 Bar
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Aftertreatment system
Allows to obtain production oxygen or nitrogen of higher concentration
Advantages of modular nitrogen plants
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Station mobility The installation can be transported by any type of transport and put into operation within 1 day.
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Autonomy For the operation of the station only an electrical connection is required. Does not require the presence of an operator.
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Lack of capital expenditures Installation of equipment is possible on almost any open area.
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Full factory readiness No additional equipment is required to start the station.
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Individual performance Possibility to install additional equipment in the nitrogen station block: booster compressor, nitrogen reserve supply system, instrumentation and air preparation system, and others.
Our advantages
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Within 2 years, we eliminate all problems encountered with the container at our own expense.
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Automation of technological processes based on controllers Siemens, Omron, Phoenix Contact, Aries
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Design department, which controls the production and prepares a package of documents for turnkey commissioning
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We guarantee the production of modular structures clearly on time
Variations of the execution of modular stations
20 foot block
40 foot block
Individual
Project
AGS Engineering carries out a full cycle of work, including the design, manufacture, installation and commissioning of modular stations equipped with various technological equipment
Modular Nitrogen Stations
They are equipped with adsorption, membrane and cryogenic nitrogen generators manufactured by AGS Engineering.
Modular oxygen stations
They are equipped with adsorption oxygen generators manufactured by AGS Engineering.
Modular Compressor Stations
Equipped with compressor equipment by Atlas Copco, Alup, Remeza, Kaeser, Sauer, etc.
Implemented projects
Supply Geography
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Adsorption oxygen generators
Moscow
Equipment supplied:
ASU-30O
Concentration: 93±2%
Productivity: 30 m3/h
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Adsorption Oxygen Generator
Saratov
Equipment supplied:
ASU-20O
Concentration: 93±2%%
Productivity: 20 m3/h
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Adsorption oxygen station
Rzhev
Equipment supplied:
ASU-16O
Concentration: 93±2%
Productivity: 16,3 m3/h
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ASU-100BM Nitrogen station
Kamensk-Uralskiy
Equipment supplied:
ASU-100BM
Concentration: 99,95%
Productivity: 64 m3/h
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Adsorption Nitrogen Generator
Penza
Equipment supplied:
ASU-60N
Concentration: 99,5%
Productivity: 60 m3/h
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Compressed air adsorption dryer with hot regeneration
Bratsk
Equipment supplied:
GA-2000H
Concentration: %
Productivity: 3480 m3/h
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ASU-170N Nitrogen generator
Lipetsk Region
Equipment supplied:
ASU-170N
Concentration: 99,99%
Productivity: 80 m3/h
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Nitrogen station in block-modular design
Balashikha
Equipment supplied:
ASU-300BM
Concentration: 99,999%
Productivity: 77,4 m3/h
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ASU-20N Nitrogen generator
Republic of Tatarstan
Equipment supplied:
ASU-20N
Concentration: 99,95%
Productivity: 12,8 m3/h
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ASU-10N Nitrogen generator
Georgievsk
Equipment supplied:
ASU-10N
Concentration: 99,99%
Productivity: 4,6 m3/h
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ASU-100BM Block-modular nitrogen station
Timashevsk
Equipment supplied:
ASU-100BM
Concentration: 99,995%
Productivity: 35,5 m3/h
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ASU-32O oxygen generator
Vladikavkaz
Equipment supplied:
ASU-32O
Concentration: 93 +/-2%
Productivity: 32 m3/h
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ASU-250N nitrogen generator
Kulsary
Equipment supplied:
ASU-250N
Concentration: 99,5%
Productivity: 252 m3/h
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АSU-8,2O oxygen generator
Stavropol
Equipment supplied:
АSU-8,2O
Concentration: 93 +/-2%
Productivity: 8,2 m3/h
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ASU-10O oxygen generator
Velikiye Luki
Equipment supplied:
ASU-10O
Concentration: 93 +/-2%
Productivity: 9 m3/h
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Compressed air adsorption dryer
Krasnodar
Equipment supplied:
GA-20
Concentration: %
Productivity: 78 m3/h
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ASU-40N nitrogen generator
Makhachkala
Equipment supplied:
ASU-40N
Concentration: 99,995%
Productivity: 20 m3/h
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ASU-170N nitrogen generator
Saratov
Equipment supplied:
ASU-170N
Concentration: 99,5%
Productivity: 170 m3/h
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Nitrogen generator АВС-600А
Uzbekistan
Equipment supplied:
ASU-600N
Concentration: 99.998%
Productivity: 180 m3/h
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Adsorption dryer 12000 m3/h
Syktyvkar
Equipment supplied:
GA-2000H
Concentration: %
Productivity: 12000 m3/h
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Compressed air adsorption dryer 25 bar.
Kazan
Equipment supplied:
GA-500 P
Concentration: %
Productivity: 4800 m3/h
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Technology enterprise
Schelekhov
Equipment supplied:
Block-modular compressed air drying station
Concentration: %
Productivity: 740 l/min m3/h
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High Pressure Dehumidifiers
Moscow
Equipment supplied:
GA-200-H Adsorption Dehumidifiers
Concentration: %
Productivity: 240 m3/h
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Redkinsky Experimental Plant
Tver
Equipment supplied:
ABC-250A Nitrogen Generators
Concentration: 99,99%
Productivity: 240 m3/h
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Novye technologii
Saint-Petersburg
Equipment supplied:
ABC-2A Nitrogen Station
Concentration: 95%
Productivity: 5,5 m3/h
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UPZ
Tashkent
Equipment supplied:
AVS-32BM Oxygen plant
Concentration: 92+-3%
Productivity: 30 m3/h
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ABC 140A-BM Pskov
Pskov
Equipment supplied:
ABC 140A-BM
Concentration: 99,5%
Productivity: 140 н m3/h
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PG "PHOSPHORIT"
Kingisepp
Equipment supplied:
Nitrogen station GB-1500
Concentration: 97%
Productivity: 1500 m3/h
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TESTPRYBOR
Kazan
Equipment supplied:
Nitrogen AGS station
Concentration: 99.9995%
Productivity: 16 м3/ч m3/h
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IE Skiller
Omsk
Equipment supplied:
АВС-24К
Concentration: 95%
Productivity: 24 m3/h
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LLC "Evakem"
Kazan
Equipment supplied:
МАВС-5А
Concentration: 99,95%
Productivity: 6 m3/h
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PJSC LUKOIL
Astrakhan
Equipment supplied:
МВС-5А
Concentration: 99%
Productivity: 5 m3/h
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PAO Svetlana
St. Petersburg
Equipment supplied:
АВС-1600А
Concentration: 99,9995%
Productivity: 320 m3/h
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Techmontazh
Omsk
Equipment supplied:
КВС-700А
Concentration: 99,9995%
Productivity: 700 m3/h
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LLC "TC "Maisky"
Tatarstan Republic, Osinovo village
Equipment supplied:
ABC-15A Nitrogen Adsorption Generator
Concentration: 99%
Productivity: 16 m3/h
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Chelyabinsk Regional Blood Transfusion Station
Chelyabinsk
Equipment supplied:
GA-16
Concentration: -%
Productivity: - m3/h
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ASU-32O oxygen generator
Vladikavkaz
Equipment supplied:
ASU-32O
Concentration: 93 +/-2%
Productivity: 32 m3/h
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